THERMAL SCIENCE

International Scientific Journal

OPTIMIZATION OF MICRO PIN-FIN HEAT SINK WITH STAGGERED ARRANGEMENT

ABSTRACT
The effect of the pin-fin shapes on the overall performance of the carbon nanotube bundles as porous micro pin-fins with in-line and staggered arrangement for the heat transfer and pressure drop is studied using FLUENT 15.0. The results of the study revealed that at 100 < Re < 2000, triangle has the best performance followed by square, rectangle, hexagon and circle in 1 mm height, 15 mm width, and 45 mm length silicon rectangular mini-channel. The staggered configuration gave better heat transfer performance than in-line arrangement at all Reynolds numbers for all shapes with up to 19% thermal improvement but with up to 79% pressure drop differential. On a mini-channel surface with nanotube fins, the nanofluid (0.001 to 1%) increases the thermal performance up to 40% in comparison with water. The best thermal performance enhancement of 106% was obtained by using staggered triangular fins with larger fin height of 0.75 mm, smaller fin width of 0.5 mm, and spacing double the fin width and 0.01% CuO-water nanofluid followed by 103% with 0.01% Al2O3-water in comparison to channels with inline circular fins and water.
KEYWORDS
PAPER SUBMITTED: 2016-12-21
PAPER REVISED: 2017-09-20
PAPER ACCEPTED: 2017-09-22
PUBLISHED ONLINE: 2017-10-07
DOI REFERENCE: https://doi.org/10.2298/TSCI161221202A
CITATION EXPORT: view in browser or download as text file
THERMAL SCIENCE YEAR 2018, VOLUME 22, ISSUE No. 6, PAGES [2919 - 2931]
REFERENCES
[1] Chen, H. T., Chen, P. L., Horng, J. T., Hung, Y. H., Design optimization for pin-fin heat sinks, J. Electron. Packag., 127 (2005) pp. 397-406, 10.1115/1.2056572
[2] Park, K., Choi, D. H., Lee, K. S., Numerical shape optimization for high performance of a heat sink with pin-fins, Numer. Heat Transfer Part A, 46 (2004) pp. 909-927, 10.1080/104077890503934
[3] Park, K., Rew, K. H., Kwon, J. T., Kim, B. S., Optimal solutions of pin-fin type heat sinks for different fin shapes, J. Enhanc. Heat Transf., 14 (2007) pp. 93-104, 10.1615/jenhheattransf.v14.i2.10
[4] Abdel-Rehim, Z. S., Optimization and thermal performance assessment of pin-fin heat sinks, Energ. Source Part A, 31 (2009), pp. 51-65, 10.1080/15567030701468118
[5] Kosar, A., Peles, Y., TCPT-2006-096.R2: Micro scale pin-fin heat sinks - Parametric performance evaluation study, IEEE Trans. Compon. Packag. Technol., 30 (2007) pp. 855-865, 10.1109/tcapt.2007.906334
[6] Peles, Y., Kosar, A., Mishra, C., Kuo, C. J., Schneidern, B., Forced convective heat transfer across a pin-fin micro heat sink, Int. J. Heat Mass Transfer, 48 (2005) pp. 3615-3627, 10.1016/j.ijheatmasstransfer.2005.03.017
[7] Chapman, C. L., Lee, S., Schmidt, B. L., Thermal Performance of an Elliptical Pin-fin Heat Sink, Proc. 10th IEEE Semi-Therm., San José, California, USA, 1994, pp. 24-31, 10.1109/stherm.1994.288998
[8] John, T. J., Mathew, B. Hegab, H., Characteristic Study on the Optimization of Pin-Fin Micro Heat Sink, ASME Int. Mech. Eng. Cong. & Expos. Lake Buena Vista, FL, USA, 2009, pp. 1373-1380, 10.1115/imece2009-11816
[9] Dwivedi, K., Malviya, R. K., Sinha, R., FVM Analysis for Thermal and Hydraulic Behaviour of Circular Finned MPFHS by Using Ag-H2O Nano Fluid, Int. J. Eng. Res. Appl., 4 (2014) pp. 64-68
[10] Hasan, M. I., Investigation of flow and heat transfer characteristics in micro pin-fin heat sink with nanofluid, Appl. Therm. Eng., 63 (2014) pp. 598-607, 10.1016/j.applthermaleng.2013.11.059
[11] Alfaryjat, A. A., Mohammed, Y. A., Adam, N. M., Ariffin, M. K. A., Najafabadi, M. I., Influence of geometrical parameters of hexagonal, circular, and rhombus microchannel heat sinks on the thermo hydraulic characteristics, Int. Commun. Heat Mass, 52 (2014) pp. 121-131, 10.1016/j.icheatmasstransfer.2014.01.015
[12] Naphon, P., Farkade, L. N., Heat transfer of nanofluids in the mini-rectangular fin heat sinks, Int. Commun. Heat Mass, 40 (2013) pp. 25-31, 10.1016/j.icheatmasstransfer.2012.10.012
[13] Seyf, H. R., Feizbakhshi, M., Computational analysis of nanofluid effects on convective heat transfer enhancement of micro-pin-fin heat sinks, Int. J. Therm. Sci., 58 (2012) pp. 168-179, 10.1016/j.ijthermalsci.2012.02.018
[14] John, T. J., Mathew, B., Hegab, H., Parametric study on the combined thermal and hydraulic performance of single phase micro pin-fin heat sinks part I: square and circle geometries, Int. J. Therm. Sci., 49 pp. (2010) pp. 2177-2190, 10.1016/j.ijthermalsci.2010.06.011
[15] Ricci, R., Montelpare, S., An experimental IR thermo graphic method for the evaluation of the heat transfer coefficient of liquid-cooled short pin-fins arranged in line, Exp. Therm. Fluid Sci., 30 (2006) pp. 381-391, 10.1016/j.expthermflusci.2005.09.004
[16] Soodphakdee, D., Behnia, M., Copeland, D. W., A comparison of fin geometries for heat sinks in laminar forced convection: part 1- round, elliptical and plate fins in staggered and inline configuration, Int. J. Microcircuits Electron. Packag., 24 (2001) pp. 68-76
[17] Wirtz, R. A., Sohal, R., Wang, H., Thermal Performance of Pin-Fin Fan-Sink Assemblies, J. Electron. Packag., 119 (1997) pp. 26-31, 10.1115/1.2792197
[18] Sparrow, E. M., Larson, E. D., Heat Transfer from Pin-Fins Situated in an Oncoming Longitudinal Flow which Turns to Crossflow, Int. J. Heat Mass Transfer, 25 (1982) pp. 603-614, 10.1016/0017-9310(82)90165-x
[19] Larson, E. D., Sparrow, E. M., Shorter Communications in Heat Transfer from Pin-fins Situated in an Oncoming Longitudinal Flow which Turns to Crossflow, Int. J. Heat Mass Transfer, 25 (1982) pp. 723-725
[20] Bejan, A. Morega, A. M., Optimal Arrays of Pin-fins and Plate Fins in Laminar Forced Convection, J. Heat Transf., 115 (1993) pp. 75-81, 10.1115/1.2910672
[21] Wirtz, R. A., Colban, D. M., Comparison of the Cooling Performance of Staggered and In-Line Arrays of Electronic Packages, J. Electron. Packag., 118 (1996) pp. 27-30, 10.1115/1.2792123
[22] Sathyamurthy, P., Runstadler, P. W., Lee, S., Numerical and Experimental Evaluation of Planar and Staggered Heat Sinks, Proc. 5th Itherm., Orlando, Florida, USA, 1996, pp. 132-139, 10.1109/itherm.1996.534554
[23] Zhang, L. W., Balachandar, S., Tafti, D. K., Najjar, F., Heat Transfer Enhancement Mechanisms in Inline and Staggered Parallel-Plate Fin Heat Exchanger, Int. J. Heat Mass Transfer, 40 (1997) pp. 2307-2325
[24] Barrett, A. V., Obinelo, I. F., Characterization of Longitudinal Fin Heat Sink Thermal Performance and Flow Bypass Effects through CFD Methods, Proc. 13th IEEE Semi-Therm., Austin, Texas, USA, 1997, pp. 158-164, 10.1109/stherm.1997.566793
[25] Wirtz, R. A., Chen, W., Zhou, R., Effect of Flow Bypass on the Performance of Longitudinal Fin Heatsinks, J. Electron. Packag., 116 (1994) pp. 206-211, 10.1115/1.2905687
[26] Iwasaki, H., Sasaki, T., Ishizuka, M., Cooling Performance of Plate Fins for Multichip Modules, IEEE Trans. Compon. Packag., Manuf. Technol. A, 18 (1995) pp. 592-595, 10.1109/itherm.1994.342904
[27] Ansys, ANSYS Fluent 15.0 Theory Guide, ANSYS Inc., Canonsburg, PA, USA, 2013, pp. 1-780
[28] Zhong, X., Fan, Y., Liu, J., Zhang, Y., Wang, T., Cheng, Z., A Study of CFD Simulation for On-chip Cooling with 2D CNT Micro-Fin Array, Proc. Int. Symp. High Dens. packag. & Microsys. Integ., China, 2007, Vol. 7, pp. 442-447, 10.1109/hdp.2007.4283649
[29] Shenoy, S., Tullius, J. F., Bayazitoglu, Y., Mini-channels with Carbon Nanotube Structured Surfaces for Cooling Applications, Int. J. Heat Mass Transfer, 54 (2011) pp. 5379-5385, 10.1016/j.ijheatmasstransfer.2011.08.005
[30] Jonsson, H., Moshfegf, B., Modeling of the Thermal and Hydraulic Performance of Plate fin, Strip Fin, and Pin Fin Heat Sinks - Influence of Flow bypass, IEEE Trans. Compon. Packag. Technol., 24 (2001) pp. 142-149
[31] Liu, M., Liu, D., Xu, S., Chen, Y., Experimental Study on Liquid Flow and Heat Transfer in Micro Square Pin-fin Heat Sink, Int. J. Heat Mass Transfer, 54 (2011) pp. 5602-5611, 10.1016/j.ijheatmasstransfer.2011.07.013
[32] Ahn, H. S., Kim, M. H., A Review on Critical Heat Flux Enhancement with Nanofluids and Surface Modification, J. Heat Transfer, 134 (2012), pp. 1-13, 10.1115/1.4005065

© 2026 Society of Thermal Engineers of Serbia. Published by the Vinča Institute of Nuclear Sciences, National Institute of the Republic of Serbia, Belgrade, Serbia. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International licence