THERMAL SCIENCE
International Scientific Journal
Find this paper on
TRANSIENT ELECTROMAGNETIC AND THERMAL PERFORMANCE CALCULATION AND ANALYSIS OF A LOW-SPEED, HIGH-CAPACITY INDUCTION MOTOR
ABSTRACT
During the start-up of large induction motors, magnetic saturation and skin effect are highly prominent. This study investigates their transient electromagnetic and thermal performance via finite element simulation and analytical methods. An electromagnetic model accounting for the skin effect is established. Based on steady-state simulation to identify temperature hot spots, a local 3-D fluid-structure coupling temperature model is further constructed to simulate the temperature rise characteristics under motor start-up and brief overload conditions. The results show that during start-up, the peak current of Phase A winding is much higher than its rated value, and the transient magnetic flux density also significantly exceeds the steady-state level. Thermal distribution analysis indicates that the maximum temperature rise occurs at the rotor bar slot openings under transient conditions, while the stator windings exhibit the most significant temperature rise under thermal steady-state conditions. The simulation results are in good agreement with experimental measurements. Finally, the dynamic temperature rise curves and permissible operating durations under different overload scenarios are calculated. This study confirms that the proposed method can accurately predict the transient losses and thermal behavior of large induction motors, providing important guidance for optimizing thermal design and improving overload protection strategies.
KEYWORDS
PAPER SUBMITTED: 2025-09-15
PAPER REVISED: 2025-11-10
PAPER ACCEPTED: 2025-11-14
PUBLISHED ONLINE: 2026-01-17
DOI REFERENCE: https://doi.org/10.2298/TSCI250915239X
CITATION EXPORT: view in browser or download as text file
REFERENCES
[1] Chen, C., et al., Analysis of the Key Design Points of Medium-Sized High-Voltage Explosion-Proof Motors for Reciprocating Compressors (in Chinese), Mechanical and Electrical Information, 30 (2015), pp. 148-149
[2] Zheng, Y., et al., Analytical Calculation of Rotor Bar Current Distribution in Starting Condition of Cage Solid-Rotor Machine Considering the Effect of Eddy Current in Solid-Rotor (in Chinese), Transactions of China Electrotechnical Society, 36 (2021), 11, pp. 2355-2364
[3] Wang, J. P., et al., Optimization of Rotor Topology Structure and Electromagnetic Performance Analysis of Permanent Magnet Synchronous Motor (in Chinese), Journal of Lanzhou Jiaotong University, 43 (2024), 6, pp. 115-121
[4] Wu, J., et al., Modeling and Analysis of Quasi-3D Equivalent Magnetic Network of Direct-Drive Inner Boost Permanent Magnet Motor, IEEE Access, 13 (2024), Dec., pp. 304-315
[5] Ribout, M., et al., Three-Dimensional Analytical Model of Servovalve Torque Motor Using Reluctance Network, IEEE Transactions on Magnetics, 60 (2024), 3, pp.1-5
[6] Kong, Y., et al., Review of Motor Temperature Rise Prediction Methods, Electrical Insulation, 57 (2021), 1, pp. 44-52
[7] Xu, Y., et al., Research on Cooling Problem of a Modular Permanent Magnet Synchronous Machine Based on a 3-D Equivalent Thermal Network Method, IEEE Access, 12 (2024), Jan., pp. 12181-12188
[8] Geng, W., et al., 3-D Thermal Network Modeling and Thermal Analysis of an Air-Cooled Yokeless Stator Axial Flux PM Motor With Heat Pipes, IEEE Transactions on Transportation Electrification, 11 (2025), 1, pp. 961-971
[9] Xiong, B., et al., Temperature Distribution Characteristics and Experimental Study of Permanent Magnets in High Power Density Permanent Magnet Motors Based on Magneto-Thermal Coupling Method (in Chinese), Electric Machines and Control, 28 (2024), 11, pp. 105-116
[10] Liu, H., et al., Challenges in Thermal Network Modeling of Large Explosion-Proof Motors, Refrigeration Technology, 40 (2020), 5, pp. 30-36
[11] Leng, S., Jin, L., Numerical Simulation of Heat Dissipation of Surface Mounted Permanent Magnet Synchronous Hub Motor, Thermal Science, 25 (2021), 6A, pp. 4059-4066
[12] Zhao, Y., Wang, Q., Local Fluid-Solid Thermal Coupling Methods for Motors, Applied Thermal Science, 42 (2021), 7, pp. 89-96
[13] Zhao, H., et al., Calculation of Minimum Restart Time of Motors Based on FEM, Electrochemical Journal, 28 (2020), 6, pp. 143-150
[14] Chen, L., et al., Operating Strategies of Large Capacity Motors Under Multi Condition, Systems Engineering & Electronics, 43 (2021), 3, pp. 65-72
© 2026 Society of Thermal Engineers of Serbia. Published by the VinĨa Institute of Nuclear Sciences, National Institute of the Republic of Serbia, Belgrade, Serbia. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International licence


