THERMAL SCIENCE

International Scientific Journal

STUDY ON THE MELTING CHARACTERISTICS OF BOW-SHAPED WALL-BOUND GELLED CRUDE OIL MIXED WITH HOT WATER IN GATHERING AND TRANSPORTATION SYSTEMS

ABSTRACT
Waxy crude oil at the wellhead typically has a temperature below its pour point, leading to the accumulation of gelled crude oil on pipeline walls, causing block-ages. The melting behavior of gelled crude oil in hot water is critical for pipeline safety and efficiency. This paper presents a numerical simulation of the phase-change heat transfer process of bow-shaped gelled crude oil blocks with hot water injection along the inner pipe wall. The melting and flow characteristics of the gelled crude oil are analyzed, and the effects of water temperature, initial oil temperature and oil thickness on the melting process are discussed. The results indicate that the melting rate of gelled crude oil is relatively fast before the liquid phase fraction reaches 55%, while the melting rate slows down for the remaining 45%. Increasing the water temperature, the initial oil temperature, and reducing the oil thickness can accelerate the melting process of the oil block. However, their effects on shortening the melting time of the oil block exhibit a non-linear relationship. During the flow process, the melted crude oil undergoes deformation, becoming “flattened and elongated” and exiting the pipeline with water in a thin, strip-like form. The lower boundary of the crude oil develops an irregular, corrugated shape. Additionally, an increase in crude oil thickness leads to the formation of small droplets. These findings provide valuable insights for improving the safety and efficiency of crude oil gathering and transportation, as well as enhancing energy savings in practical engineering applications.
KEYWORDS
PAPER SUBMITTED: 2024-10-03
PAPER REVISED: 2025-01-24
PAPER ACCEPTED: 2025-01-31
PUBLISHED ONLINE: 2026-02-08
DOI REFERENCE: https://doi.org/10.2298/TSCI241003001L
CITATION EXPORT: view in browser or download as text file
THERMAL SCIENCE YEAR 2026, VOLUME 30, ISSUE No. 1, PAGES [467 - 481]
REFERENCES
[1] Li, X., et al., Numerical Investigation of Gelled Crude Oil Particle Melting in Water for Hydrogen Pro-duction, International Journal of Hydrogen Energy, 44 (2019),11, pp. 5125-5136
[2] Wang, L., Study on Melting Characteristics of Spherical Gelled Crude Oil Particles Transported with Hot Water (in Chinese), PhD thesis, Northeast Petroleum University, Daqing, China, 2019
[3] Liu, X., et al., Numerical Investigation of Waxy Crude Oil Paste Melting on an Inner Overhead Pipe Wall, Applied Thermal Engineering, 131 (2018), Feb., pp. 779-785
[4] Cui, X., Study on the Latent Heat of Melting of Gelled Crude Oil and Melting Characteristics of Hot Water Doped Transportation (in Chinese), PhD thesis, Northeast Petroleum University, Daqing, China, 2016
[5] Shahzad, K., et al., Analysis of Obstacles to Adoption of Solar Energy in Emerging Economies Using Spherical Fuzzy AHP Decision Support System: A Case of Pakistan, Energy Reports, 10 (2023), Nov., pp. 381-395
[6] Aiyejina, A., et al., Wax Formation in Oil Pipelines: A Critical Review, International Journal of Multi-phase Flow, 37 (2011), 7, pp. 671-694
[7] Wang, M., et al., Numerical Investigation of Melting of Waxy Crude Oil in an Oil Tank, Applied Thermal Engineering, 115 (2017), Mar., pp. 81-90
[8] Dhaidan, N. S., Thermal Performance of Constrained Melting of PCM Inside an Elliptical Capsule of Two Orientations, Iranian J. of Science and Technology-Transactions of Mech. Eng., 45 (2021), 2, pp. 515-521
[9] Diaconu, B. M., et al., A Critical Review on Heat Transfer Enhancement Techniques in Latent Heat Stor-age Systems Based on Phase Change Materials. Passive and Active Techniques, System Designs and Op-timization, Journal of Energy Storage, 61 (2023), 106830
[10] Ghosh, D., et al., Numerical Investigation on the Effect of the Shape of Cavities on the Melting Process of Latent Heat Thermal Storage Material Paraffin Wax, in: Sustainable Chemical, Mineral and Material Processing: Select proceedings of 74th Annual Session of Indian Institute of Chemical Engineers, (eds. Chinthapudi, E., et al.), Springer, New York, USA, 2022, pp. 29-44
[11] Yu, J., et al., Characterization of Paraffin Phase Change Heat Transfer in Cavities Containing Perforated Fins, District Heating, 01 (2023), pp. 29-40+52
[12] Zhang, L., et al., Study of Natural Convection Enhancement Effect in Melting Heat Storage of Phase Change Materials, Thermal Power Engineering, 39 (2024), 08, pp. 128-136
[13] Juaifer, H. J. A., et al., Melting Process of Paraffin Wax Inside Plate Heat Exchanger: Experimental and Numerical Study, Journal of Thermal Analysis and Calorimetry, 140 (2020), 3, pp. 905-916
[14] Bai, L., Characterization of Ice Column Melting Under Low Temperature Water Flow (in Chinese), PhD thesis, Huazhong University of Science and Technology, Wuhan, China, 2022
[15] Guo, W., et al., Non-Uniform Melting of a Spherical Ice Particle in Free Ascending, International Journal of Heat and Mass Transfer, 148 (2020), 119097
[16] Chen, J., Cao, S., Study on the Influence of Heating Direction on the Thermal Storage Performance of Phase Change Paraffin in the Other Cavity (in Chinese), Thermal Power Engineering, 37 (2022), 08, pp. 65-74
[17] Debasree, G., Chandan, G., Numerical and Experimental Investigation of Paraffin Wax Melting in Spher-ical Cavity, Heat & Mass Transfer, 55 (2018), 5, pp. 1427-1437
[18] Zhang, Y., et al., Numerical Simulation of Shell-and-Tube Phase Change Thermal Storage Device (in Chinese), Refrigeration and Air Conditioning, 27 (2013), 4, pp. 329-334
[19] Yang, X., et al., Influence of Aspect Ratios for a Tilted Cavity on the Melting Heat Transfer of Phase Change Materials Embedded in Metal Foam, Int. Commu. in Heat and Mass Transfer, 122 (2021), 105127
[20] Jiang, H., et al., Numerical Study for Removing Wax Deposition by Thermal Washing for the Waxy Crude Oil Gathering Pipeline, Science Progress, 103 (2020), 3, pp. 1-17

© 2026 Society of Thermal Engineers of Serbia. Published by the Vinča Institute of Nuclear Sciences, National Institute of the Republic of Serbia, Belgrade, Serbia. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International licence