THERMAL SCIENCE
International Scientific Journal
Find this paper on
EXPLORING THERMOELECTRIC GENERATION OF ELECTRICAL ENERGY FROM EXHAUST GAS HEAT: AN EXPERIMENTAL STUDY
ABSTRACT
The global increase in energy demand has driven the automotive sector to rely heavily on fossil fuels, contributing to harmful GHG emissions. Recent advancements in exhaust gas recovery aim to enhance the efficiency of internal combustion engines, thereby reducing fossil fuel consumption and mitigating global warming. This study explores the potential of thermoelectric heat recovery systems in automotive applications, focusing on recovering heat from exhaust gases to generate electrical energy. A prototype exhaust system using 27 thermoelectric generators was developed, demonstrating its potential to improve fuel economy by converting waste heat into usable electricity. The study achieved a maximum current of 0.47 A, a voltage of 13.05 V, and 6 W of electrical power over a five-hour operation period. However, the system required a cooling load of 1.792 kW to maintain functionality, highlighting challenges in efficiency and integration.
KEYWORDS
PAPER SUBMITTED: 2024-10-28
PAPER REVISED: 2024-12-03
PAPER ACCEPTED: 2025-02-11
PUBLISHED ONLINE: 2025-04-05
DOI REFERENCE: https://doi.org/10.2298/TSCI241028064E
CITATION EXPORT: view in browser or download as text file
REFERENCES
[1] Hsiao Y. Y., et al., A Mathematic Model of Thermoelectric Module with Applications on Waste Heat Recovery from Automobile Engine, Energy, 35 (2010), 3, pp. 1447-1454
[2] Ellappan, S., Rajendran, S., A Comparative Review of Performance and Emission Characteristics of Diesel Engine Using Eucalyptus-Biodiesel Blend, Fuel, 284 (2021), 118925
[3] Rajendran, S., A Comparative Study of Performance and Emission Characteristics of Neat Biodiesel Operated Diesel Engine: A Review, Journal of Thermal Analysis and Calorimetry, 146 (2021), 3, pp. 1015-1025
[4] Rajendran, S., Ganesan, P., Experimental Investigations of Diesel Engine Emissions and Combustion Behaviour Using Addition of Antioxidant Additives to Jamun Biodiesel Blend, Fuel, 285 (2021), 119157
[5] Rajendran, S., et al., A Comparative Assessment on Performance, Combustion and Emission Characteristics of Diesel Engine Fuelled by Juliflora Biodiesel-Diesel Blends, Australian Journal of Mechanical Engineering, 21 (2023), 1, pp. 257-269
[6] Ramalingam, S., et al., Effect of Operating Parameters and Antioxidant Additives with Biodiesels to Improve the Performance and Reducing the Emissions in a Compression Ignition Engine - A Review, Renewable and Sustainable Energy Reviews, 81 (2018), Part 1, pp. 775-788
[7] Yadav, A. K., Energy Generation from Exhaust Heat: Technologies and Innovations, International Journal for Research in Applied Science and Engineering Technology, 12 (2024), 7, pp. 854-859
[8] Desai, S., et al., Analytical and Numerical Approach for Performance Evaluation of Thermoelectric Generator, Journal of Mines, Metals and Fuels, 71 (2024), 12A, pp. 432-440
[9] Temizer, I., et al., Analysis of an Automotive Thermoelectric Generator on a Gasoline Engine, Thermal Science, 24 (2020), 1A, pp. 137-145
[10] Ionescu, V., Thermal, Energy and Exergy Analysis of Thermoelectric Generator System for Waste Heat Recovery Applications, Journal of Ecological Engineering, 25 (2024), 7, pp. 201-211
[11] Lakshmi, P. V., et al., Thermoelectric Energy Harvesting from Non-Biodegradable Dry Waste, Proceedings, 5th International Conference on Recent Trends in Computer Science and Technology (ICRTCST), Jamshedpur, India, 2024, pp. 472-475
[12] Farhat, O., et al., Hybridization of Heat Recovery from Exhaust Gas of Boilers Using Thermoelectric Generators, Journal of Physics: Conference Series, Athens, Greece, 2754 (2024), 1, 012023
[13] Perdana, Y. S., Kusuma, C., Development of Thermoelectric Generator for Energy Saving Device Using Exhaust Waste Heat in Patrol Boat, International Journal of Marine Engineering Innovation and Research, 8 (2023), 3
[14] Yoo, J.-G., Rhi, S.-H., Simulation Study on Thermoelectric Power Generation Using Waste Heat Recovery from Car Exhaust Gas, Journal of Industrial Science and Technology Institute, 37 (2023), 02, pp. 17-22
[15] Zhang, W., et al., Experiments on Waste Heat Thermoelectric Generator for Power Transformer and its Field Application, Journal of Physics: Conference Series, Hangzhou, China, 2836 (2024), 1, 012022
[16] Shen L., et al., Investigation of a Novel Thermoelectric Radiant Air Conditioning System, Energy and Buildings, 59 (2013), Apr., pp. 123-132
[17] Saidur, R., et al., Technologies to Recover Exhaust Heat From Internal Combustion Engines, Renewable and Sustainable Energy Reviews, 16 (2012), 8, pp. 5649-5659
[18] Yang J., Potential Applications of Thermoelectric Waste Heat Recovery in the Automotive Industry, Proceedings, International Conference on Thermoelectrics, Clemson, S. C., USA, 2005, pp. 155-159
[19] Hatami, M., et al., A Review of Different Heat Exchangers Designs for Increasing the Diesel Exhaust Waste Heat Recovery, Renewable Sustainable Energy Reviews, 37 (2014), Sept., pp. 168-181
[20] Liu., X., et al., Experiments and Simulations on Heat Exchangers in Thermoelectric Generator for Automotive Application, Applied Thermal Engineering, 71 (2014), 1, pp. 364-370
[21] Crane, D. T., Jackson, G. S., Optimization of Cross-flow Heat Exchangers for Thermoelectric Waste Heat Recovery, Energy Conversion and Management, 45 (2014), 9-10, pp. 1565-1582
[22] Bass, J. C., et al., Performance of the 1 KW Thermoelectric Generator for Diesel Engines, Proceedings, 13th international Conference on Thermoelectrics, New York, USA, 1995, Vol. 316, pp. 295-298
[23] Bass, J. C., et al., Thermoelectric Generator (TEG) for Heavy Diesel Trucks, Proceedings, 10th International Conference on Thermoelectrics, Beijing, China, 2001, Vol. 4, pp. 422-430
[24] Matsubara, K., The Performance of a Segmented Thermoelectric Convertor Using Yb-Based Filled Skutterudites and Bi2Te3-Based Materials, Proceedings, MRS Symposium, Warrendale, Penn., USA, 2002, Vol. 691
[25] Crane, D., et al., TEG on-Vehicle Performance and Model Validation and What it Means for Further TEG Development, J. Electron Mater, 42 (2012), 7, pp. 1582-1591
[26] Kushch, A. S., et al., Thermoelectric Development at Hi-Z Technology, Proceedings, 20th International Conference on Thermoelectrics, Beijing, China, 2001, pp. 422-430
[27] Takanose, E., Tamakoshi, H., The Development of Thermoelectric Generator for Passenger Car, Proceedings, 12th IEEE International Conference on Thermoelectrics, Yokohama, Japan, 1993, pp. 467-470
[28] Ikoma, K., et al., Thermoelectric Generator for Gasoline Engine Vehicles Using Bi2Te3 Modules, J. Japan Inst. Metals, 63 (1999), 11, pp. 1475-1478
[29] Thacher, E., et al., Testing of an Automobile Exhaust Thermoelectric Generator in a Light Truck, Proc. Inst. Mech. Eng. D .J. Auto Eng., 221 (2007), 1, pp. 95-107
[30] Schlichting A., et al., Motorcycle Waste Heat Energy Harvesting, Proceedings, SPIE Industrial and Commercial Applications of Smart Structures Technologies, San Diego, Cal., USA, 2008, p. 6930
© 2026 Society of Thermal Engineers of Serbia. Published by the Vinča Institute of Nuclear Sciences, National Institute of the Republic of Serbia, Belgrade, Serbia. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International licence


